MANY TYPE OF INDUCTION HEATING MACHINE
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What We Do
We are more than Just an Induction Heating Machine Providers.
Malhotra Technologies Established in 2007, Malhotra Technologies is a reputed company that manufactures and supplies a broad assortment of induction-hardening machines, high-frequency induction heaters, medium-frequency power heaters, UHF induction heaters, annealing machine, sintering machine, electroplating rectifiers, heat-treatment machine, and brazing machine. They also supply products like 15 series induction heaters, 25 series induction heaters, 35 series induction heaters, 70 series induction heaters, medium frequency power heaters, melting machine frequency power heater,s and forging furnace frequency power heater. These items are developed using high-quality raw materials procured from retailers following international norms. Under the supervision of the company’s mentor, Mr. Naveen Malhotra, they have been successful in supplying the best products. Backed by vast industrial knowledge, he motivates everyone working for the company to bring out their best.
Function of High-Frequency Induction Heating machines
A High-Frequency induction heating machine is primarily used for heating metals through electromagnetic indcution. Its main functions include:
1. Metal Hardening : Strengthening the surface of stell and other metals to improve durability.
2. Melting : Productive melting metals in foundries or manufacturing processes.
3. Brazing and Soldering : Joining metal parts together without the need for additional without the need for additional filler materials.
4. Annealing : Reducing hardness and increasing ductility by controlled heating.
5. Heat Treatment : Altering the physical and sometimes chemical properties of materials to achieve desired characteristics.
These Machines are valced for their pricision, speed, and energy efficiency, making them ideal for various industrial applications.
– Heating for the copper or steel plate
– Rotor hot cooperation
– Annealing for steel products
– Hot forging for watchcase
– Heating for cartridge case
– Radiator hot cooperate
– Brazing switched for contract
– Brazing for aluminum for sealing
– Brazing for cutting tools
Here are the key Technical Parameters of a high-frequency induction heating machine in simple terms:
>1.Power Output : The machine’s power capacity, usually measured in kilowatts (MT-5kw To MT-120kw ) , Determines how quickly and intensely it can heat metal,
2.Frequency Range : High-frequency machines operate between 100 KHz to 1 MHz. Higher frequencies are ideal for heating small or thin parts quickly.
3. Voltage : Input voltage is typically in the range of 220V to 480V, Depending on the machine can heat the metal, and it caries depending on the material and power settings.
4. Heating Speed : This describes how fast the machine can heat the metal, and it varies depending on the material and power settings.
5. Temperature Control: The machine allows percise control of the temperature, often ranging from a few hundred to over 1500’c, Depending on the application.
6. Cooling System : A built-in water colling system is essential to prevent overheating of the induction coils and amahcine components during operation.
7. Size of workpiece : This depends on the coil and power, higher-power machines can heat larger or thicker workpieces.
- It adopts the most advanced MOS, IGBT frequency conversion control technologies to realize automatic tracking Of frequency.
- It has the constant current and power control function, which can significantly optimize metal heating process, realize the high efficient and fast heating and bring into play the superior performance of the products.
- About ten types fault protection and display of over—current, over—voltage, water shortage and phase missing can provide higher reliability and durability.
- It is safe and reliable, and requires no equipments of ten thousand voltage, and thus can ensure the safe operation.
- It is available for infrared temperature measurement, which can realize the automatic control of temperature, improve the heating performance and simplify the manual operation.
Applications
Prevent Cracking : Annealing softens the brass, preventing cracks or splits during future use, especially after repeated firing and resizing.
Extend case Life : Regular Heating allows the brass to be reused multiple times. prolonging the lifespan of cartridge cases.
Enhances Case Life : Regular Heating allows the brass to be reused multiple times, prolonging the lifespan of cartridge cases.
Increase Safety : proper heating prevents case failure during firing, making it safer.
Easier Reloading : Softer brass is easier to resize and reload.
Reduces Stress : Heating relieves stress in the metal, Reducing the chane of wear and tear.
1. Heating makes the metal softer and easier to shape or form.
2. It prevents the metal from becoming too brittle, reducing the risk of cracks during processing.
3. Heated metal is easier to cut, bend, or weld, making fabrication more efficents.
4. Heating relieves Internal Stresses with in the metal, preventing warping or distortion during use,<br>Proper Heating can improve the strength and longevity of the metal.
2. Brazed joints can withstand high temperatures generated during cutting operations, making them ideal for high speed cutting tools
3. Brazing provides a high level of precision when attaching the cutting edge to the tool body, ensuring proper alignment and tool balance for optimal performance.
4. Brazing allows the use of different materials for the cutting edge and tool body, comboining cost-efficient steel with wear-resistant carbide. This reduces the overall cost of the tool while enhancing performance.
5. It can be used for a wide range of cutting tools, such as saw blades, drill bits, milling cutters, and lathe tools, where a tough, wear-resistant edge is needed.
High Frequency Induction Heating Depth Vs Medium Frequency Induction Heating Depth
High frequency Induction Heating Machine and medium frequency induction heaitng machine in main difference between high-flow and medium-low pressure is the heat penetration chamber. High-intensity intense heating, exceeding 100 KHz per hour, concentrates heat throughout the atmosphere, resulting in shallow penetration. This makes it ideal for weekly treatments, such as hardening or watering, where only the outer layers are required to be heated.
Its design, medium-heat induction heating, in the range of 1-100 khz at peak temperatures, allows heat to penetrate through the entire atmosphere. Although this short-term heating does not require a lot of heat, it does provide enough heat to treat a medium-sized portion of a small vehicle. This spacing in the entry chamber makes it suitable for heat-concentrated applications of high-pressure heating and makes the medium-pressure chamber better suited for Inductio heating applications.
High Frequency induction heating machine(MT-15kw)
MT-15KW High-Frequency Induction Heating Machine is a versatile induction heating system commonly used in applications requiring intense surface heating. Here’s an overview of the key features and system specifications:
(Product Features)
1. High Frequency : The machine operates in the high-frequency range, typically between 30 kHz to 100 kHz, making it ideal for applications requiring shallow heat penetration such as surface hardening, brazing, soldering or small part heating.2. Power Output : The system provides 15 kW of power, which provides enough energy for fast and efficient heating of steel, aluminum, copper and other metals.
3. Rapid Heaitng : Due to the high frequency, this machine provides very fast heating cycles, minimizing oxidation or distortion of parts.
4. Precision Heating : It allows for precise control of the heating area and temperature, making it ideal for applications where focused heat is required on small surfaces or specific zones.
5. Energy Efficiency : The MT-15KW system is energy-efficient, converting electrical energy into heat with minimal loss, which is common in induction heating technologies.
System Components :
Induction Heating Power Supply : Delivers and Controls the High-frquency Power Output.Induction coil : customizable depanding on the specific application, such as heating rods, tubes or small components.
Water cooling system : Induction heating machine require efficient cooling, often provided through a closed-loop water cooling system.
Control Panel : For adjusting heating parameters, such as frequency, Power Output, and heating Time.
In summary
the MT-15 Kw high frequency induction heating machine is well-suited for precise, surface-focused heating task in manufacturing, repair and metallurgical application, offering a reliable, fast and energy-efficient solution.
Company Related Frequently Asked Questions
We are the manufacturer and we have more than 15 years experience in laser cutting & engraving equipment. Our service after sales is good, we know how to solve the problems encountered in the use of the machine.