HIGH FREQUENCY INDUCTION HEATING MACHINE

INDUCION HEATING MACHINE
MTC-30KW

The high-frequency induction heating machine MTC-30kW is a versatile and powerful equipment designed for a wide range of industrial applications. Here’s a comprehensive overview of the machine, its features and specifications:


1.OVERVIEW

mtch-30kw high pressure induction heating machine is designed for efficient heating of metal components by means of electric cylinder induction. This ensures precise, fast and energy-efficient heating, which is ideal for industries such as automotive, aerospace and metalworking. It is used in processes like hardening, brazing, annealing, forging and heat treatment of steel.

2.KEY FEATURES:

Power output: 30 kilowatts, providing sufficient energy for large-scale industrial applications.
Frequency range: High frequency (between 30khz to 100khz at peak temperature) to enable heating of small and medium sized metal vessels.
Efficiency: High energy efficiency compared to traditional heating methods, with up to 90% efficiency.
Non-contact heating: The heating method is non-contact heating, which means that the material is heated without direct contact with a heat source.
Precise control: Allows accurate control of temperature, which ensures continuous measurement in applications such as hardening and braising.
Portability: Some models are designed to be compact, which makes it easier to move the unit as needed.
Sheetalan system: To maintain the temperature while operating and to prevent excessive heating, a single water sheetalan system is used.
User-friendly interface: Most models come with a digital control panel, which can be operated easily to set parameters like time, temperature and power star.

3. APPLICATIONS:
Hardening: Surface hardening of steel parts, gears, shafts, and other metal components.
Brazing and Soldering: Joining metals using a filler metal with lower melting points, widely used in automotive and refrigeration industries.
Forging: Pre-heating metal workpieces for easier forging or shaping.
Annealing: Softening of metal materials to improve ductility and reduce internal stresses.
Heat Treating: Tempering and stress relieving of steel parts to achieve desired mechanical properties.

4. TECHNICAL SPECIFICATIONS:
Power Output: 30 kW
Frequency Range: 30kHz to 100kHz
Input Voltage: 380V, 3-phase (can vary depending on the model)
Heating Speed: Adjustable, with high-frequency enabling rapid heating.
Cooling System: Water-cooled, closed-loop system.
Control System: Digital control panel with options for timing, power adjustment, and safety interlocks.
Weight and Dimensions: Compact design, with varying sizes depending on the manufacturer. Typically around 100-150 kg in weight.

5. SAFETY FEATURES
Overload Protection: Prevents damage to the machine in case of power surges or overloads.
Water Flow Alarms: Alerts when there is an issue with the water cooling system.
Overheating Protection: Automatically shuts down if the machine exceeds safe operating temperatures.

6. ADVANTAGE:
High Efficiency: Energy-saving compared to traditional gas or electric heating methods.
Quick Heating: Rapid heating reduces cycle times and improves productivity.
Precise Heating: Targeted heating minimizes waste and enhances the quality of the treated materials.
Clean and Safe: No open flames or combustion products, making the process cleaner and safer for operators.

7. MAINTENECE AND SUPPORT:
Routine maintenance includes checking water levels in the cooling system, ensuring clean power input, and regular inspections of electrical components. Most manufacturers offer technical support and spare parts for long-term reliability.

8. INDUSTRY SERVED:
Automotive: For heat treatment of gears, shafts, and other parts.
Aerospace: Used in the treatment of specialized alloys and components.
Metalworking: Forging, brazing, and annealing for various metal products.
Electronics: Soldering and brazing of sensitive electronic components.

9.CONCLUSION:
The high-frequency induction heating machine MTC-30kW is a robust, efficient, and highly precise tool that meets the needs of various industrial applications. With its energy-efficient design and fast heating capabilities, it improves production times and enhances the quality of metalworking processes As people like hihg frequency Induction Heating Machine.

Induction Heating Machine mtc-30kw price

high frequency machine price

The price of high-frequency induction heating machine in India range depending on the machine’s power capacity, frequency range, and application needs. Typically, these machines range up to ₹1.5 lakh to over ₹10 lakh.More Details

Who Are We

Malhotra Technologies Established in 2007, Malhotra Technologies (INDUCTION MASTER) is a reputed company that manufactures and supplies a broad assortment of (INDUCTION HEATING MACHINE) induction-hardening machines, high-frequency induction heaters, medium-frequency power heaters, UHF induction heaters, annealing machine, sintering machine, electroplating rectifiers, heat-treatment machine, and brazing machine. They also supply products like 15 series induction heaters, 25 series induction heaters, 35 series induction heaters, 70 series induction heaters, medium frequency power heaters, melting machine frequency power heaters,s and forging furnace frequency power heaters. These items are developed using high-quality raw materials procured from retailers following international norms. KNOW MORE

Induction heating machine (FAQ)

The frequency range typically varies from low frequencies (1-10 kHz) for deep heating to high frequencies (50-500 kHz) for surface heating, depending on the application and material requirements. The choice of frequency depends on the desired heating depth, material type, and application requirements, as higher frequencies concentrate heat near the surface, while lower frequencies penetrate deeper. More People use High frequency Machine.
The price of a induction heating machine mtc-30kw in India varies significantly based on the manufacturer, features, and model specifics. Generally, these machines are used in industrial settings for applications like brazing, hardening, and heating of metal parts.high frequency machine Pricing for similar equipment, like the MTC-30KW model, ranges from around ₹3.5 lakh to over ₹5 lakh, depending on the supplier and any added options, such as automation or specialized coils.

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