(UHF) Ultra High Frequency Heating Machines (Induction heating machines) are specilaized devices that use electromagnetic waves at ultra-high frequencies (typically 300 MHZ to 3 GHZ) to heat materials such as plastics, ceramics, and certain composition as well as food products in industrial processing. ultra high frequency heating machine are designed for precise and efficient heating of conductive materials and have various applications in industries like metalworking, electronics, and materials processing. Here are some key features and benefits
Key Features
High-Frequency Operation:
- Operates at frequencies typically between 1 MHz and 10 MHz or more, allowing for rapid heating and precise control.
Induction Coils:
- Custom-designed coils to match the specific geometry of the parts being heated, ensuring uniform heat distribution.
Temperature Control:
- Advanced temperature monitoring and control systems to maintain optimal heating conditions and prevent overheating.
Compact Design:
- Often smaller and more lightweight compared to lower frequency induction machines, making them easier to integrate into various manufacturing processes.
Benefits
- Speed: The ultra high frequency heating machine allows for very rapid heating, reducing cycle times and increasing productivity.
- Precision: Enhanced control over heating processes leads to consistent results and minimizes the risk of thermal distortion.
- Energy Efficiency: High-frequency induction is generally more efficient, translating to lower energy costs.
- Reduced Oxidation: The quick heating reduces exposure to air, minimizing oxidation and surface contamination.
- Ultra high frequency heating machine series: high frequency , able to heat$O.1mm workpiece.
- Small size, light weight, low failure rate and conservation of energy (which can save the power by 70% as compared with glass—ceramic vacuum tube high frequency heating machines).
- It can ensure the solid welding point which is pleasing and delicate in appearance, integral geometric configuration, perfect surface grain, complete crystal structure of internal metal part, limited annealing range and elimination of obvious weld knot.
- About ten types fault protection and display of over—current, over—voltage, water shortage and phase missing can provide
higher reliability and durability.
– Quenching for gear
– Quenching for powder metallurgy gear
– Quenching for gardening shear
– Welding for fish hook
– Peeling off coat of paint
– Brazing for lead
– Quenching for clamp knife-edge
– Quenching for bore
– woodworking cutter brazing
The technical parameters for a high-frequency induction heating machine vary based on the application, but some key parameters include:
1. Frequency (Hz or Khz) Range- 1 Khz to Mhz2. Power Output – 1 KW to 100 KW
3. Inductor Coil Specification
4. Cooling System
5.Work piece dimension and Material
6.Efficiency rating typically- 85% to 95%
7. Heating Time
8. Control System
9. Operating Voltage and Currents
10. 100% Duty Cycle
11.Heating Depth (Sking Depth)
12. Work Coil Impedance
13. Protection and Safety Features
Applications
Quenching is a heat treatment process often used to harden metal tools like gardening shears. It involves heating the metal to a specific high temperature and then rapidly cooling it in a liquid, usually water, oil, or another cooling medium. This process increases the hardness and durability of the blades, ensuring they maintain a sharp edge longer.
PCB (Printed Circuit Board) soldering is the process of attaching electronic components to a circuit board by melting solder, a metal alloy, to form a conductive connection between component leads and PCB pads. Here’s a step-by-step guide to PCB soldering:
What We Do
We are more than Just an Induction Heating Machine Providers.
Malhotra Technologies Established in 2007, Malhotra Technologies is a reputed company that manufactures and supplies a broad assortment of induction-hardening machines, high-frequency induction heaters, medium-frequency power heaters, UHF induction heaters, annealing machine, sintering machine, electroplating rectifiers, heat-treatment machine, and brazing machine. They also supply products like 15 series induction heaters, 25 series induction heaters, 35 series induction heaters, 70 series induction heaters, medium frequency power heaters, melting machine frequency power heater,s and forging furnace frequency power heater. These items are developed using high-quality raw materials procured from retailers following international norms. Under the supervision of the company’s mentor, Mr. Naveen Malhotra, they have been successful in supplying the best products. Backed by vast industrial knowledge, he motivates everyone working for the company to bring out their best.
Frequently Asked Questions
We are the manufacturer and we have more than 15 years experience in laser cutting & engraving equipment. Our service after sales is good, we know how to solve the problems encountered in the use of the machine.