Ultra High Frequency Induction Heating Machine(UHF) is specialized heater that mostly used for processes like metal heat treat, metal and copper brazing, solid welding point, and heat treatment, where precise, limited to a small area heating is required. It is applied to the welding and inserts used in metal glass manufacturing as well as electric appliance and electronics industries, non-contact brazing of internal parts of small-size relays, high-pressure refrigerating parts, headwear decorations, metal ornamental articles and art wares.
- Ultra high frequency heating machine series: high frequency , able to heat$O.1mm workpiece.
- Small size, light weight, low failure rate and conservation of energy (which can save the power by 70% as compared with glass—ceramic vacuum tube high frequency heating machines).
- It can ensure the solid welding point which is pleasing and delicate in appearance, integral geometric configuration, perfect surface grain, complete crystal structure of internal metal part, limited annealing range and elimination of obvious weld knot.
- About ten types fault protection and display of over—current, over—voltage, water shortage and phase missing can provide
higher reliability and durability.
– Quenching for gear
– Quenching for powder metallurgy gear
– Quenching for gardening shear
– Welding for fish hook
– Peeling off coat of paint
– Brazing for lead
– Quenching for clamp knife-edge
– Quenching for bore
– woodworking cutter brazing
The technical parameters for a high-frequency induction heating machine vary based on the application, but some key parameters include:
1. Frequency (Hz or Khz) Range- 1 Khz to Mhz2. Power Output – 1 KW to 100 KW
3. Inductor Coil Specification
4. Cooling System
5.Work piece dimension and Material
6.Efficiency rating typically- 85% to 95%
7. Heating Time
8. Control System
9. Operating Voltage and Currents
10. 100% Duty Cycle
11.Heating Depth (Sking Depth)
12. Work Coil Impedance
13. Protection and Safety Features
Applications
The quenching machine mainly uses digital control system, the stepper motor drive spindle motor with variable frequency, design of human nature.
Small size, low failure rate, human-machine interface + manual programming, convenient and reliable operation, easy to learn. This product include fully enclosed and semi-enclosed sub(it can be customized according to user needs). It is applied to the shaft of processing demanding, rodents, and irregular parts of the quenching(such as a variety of shaft, screw, gear, driving wheel, crank, the long axis of the bearing position, plates and other relevant parts)
PCB (Printed Circuit Board) soldering is the process of attaching electronic components to a circuit board by melting solder, a metal alloy, to form a conductive connection between component leads and PCB pads. Here’s a step-by-step guide to PCB soldering:
What We Do
We are more than Just an Induction Heating Machine
Malhotra Technologies was Founded in 2006, which is engaged in R&D, production and sale of solid Induction heating machine professionally.Now there are series of products range from 3kw to 300kw, including the ultra high/ super-audio/ medium frequency induction heater, IGBT energy saving IF power supply and special equipment (e.g. High frequency quenching machine, Medium frequency induction melting furnace, super audio frequency annealing machine, induction forging machine, brazing machine, branch distributor/ bicycle fittings special – purpose welding machine, railway river furnace, etc). our product are widely applied in the heating of hardware, metal(steel, iron, copper, aluminium, MS, pot) processing, plastic, deeply heating shaping, brazing, hardening, melting, annealing, hot cooperation and so on. These items are developed using high-quality raw materials secured from retailers following international model. Under the supervision of the company’s mentor, Mr. Naveen Malhotra, they have been successful in supplying the best products. Backed by vast industrial knowledge, he motivates everyone working for the company to bring out their best.
Ultra High Frequency Induction Heating machine
Frequently Asked Questions
Induction Furnace, on the other hand, usually operate 50 khz and 400khz but may rich higher freqyency depending on the specific induction heating machine requirements.
Principals Induction heating machines work on the principle of electric magnetic resonance, where heat is produced from a liquid substance. This process is relatively efficient and is often used in industrial applications such as hardening, tempering, forging and melting. An alternating current (EE) flows from a direction coil, which produces a circular field that is replaced by the char or beam of the rotor. This area causes a strong current in the material, which produces heat due to electrical resistance in the material. The heat is heated in a relatively confined space, and the amount of heat entering it can be controlled by adjusting this temperature, which makes the air heating ideal for efficient heating processes.
main point
Transient coil: The rotating current in the coil produces a magnetic field.
Electricomagnetic induction: The changing Chumbakey field makes the earth’s atmosphere interesting.
Warmth: Heat is generated because it enables the Holy Spirit to face opposition in harmony.
Effect on skin: Due to high temperature, it gets concentrated on the week, which makes the week hot.
water systems: Water-based Cooling systems prevent the engine’s components from overheating.
Frequency Control: Low Frequency are able to penetrate till deep, while high Frequemcy are limiting the height of seven.
This principle enables precise, efficient and rapid heating processes with wide applications in industries such as automotive, aerospace and metalworking.
Frequently Asked Questions
We are the manufacturer and we have more than 15 years experience in laser cutting & engraving equipment. Our service after sales is good, we know how to solve the problems encountered in the use of the machine.